Zerspanungstechnologie Poggengerd GmbH

Waste Handling Inside the Production Facility, with Outdoor Storage and Container Exchange

Metal chips take up valuable space within the facility and need to be moved outdoors for storage as quickly as possible. All applicable legal requirements must be observed during storage.

At Poggengerd, this challenge was addressed by installing a mobile CONSTELLMAT container storage system of type NCL 100 HS. If operational requirements change, the system can also be easily relocated.

Containerstellplatz CONSTELLMAT NCL 100 HS 1001


Initial Situation: Unstructured Outdoor Waste Disposal

Large quantities of oil-contaminated metal chips are generated during production and need to be stored and disposed of in the outdoor areas of the company premises.

Without a clearly defined structure and organised disposal routes, several typical problems can arise:

  • Materials are not stored in compliance with applicable legal requirements
  • Collection points are scattered and poorly organised
  • Transport routes within and outside the facility cross one another
  • Container loading and exchanges cause operational interruptions
  • Waste disposal areas are not clearly designated

This situation not only makes organisation more difficult but also has a direct impact on operational efficiency.

Objective: Creating Clear Structures for Material Flows

The aim was to organise outdoor waste disposal in such a way that:

  • Materials are stored safely and in compliance with applicable legal requirements
  • A clearly designated storage area is provided for collection containers
  • Transport distances are reduced and processes simplified
  • Container exchanges can be carried out smoothly
  • The appearance of the company premises is improved
  • Groundwater is protected

At the same time, the solution needed to integrate easily into existing production processes.

Solution: An Organised Storage Area for Skip Containers – NCL 100 HS

The NCL 100 HS container storage system was installed to implement the solution. It was specifically developed for industrial waste disposal areas and allows containers to be loaded from both the front and the side.

The clearly organised layout enables materials to be collected in a targeted manner and efficiently prepared for subsequent recycling or disposal. The stored materials are also protected against theft.

A key feature of the system is its robust construction. It provides a stable, load-bearing working platform and ensures that the container in use is safely positioned – even when handling large quantities of material.

CONSTELLMAT NCL 100 HS Container Storage System – Mobile Container Shelter with Spill Containment Trays Compliant with German AwSV Requirements and Forklift Access

Integration into Existing Operational Processes

The system was positioned outdoors on the company premises, creating a clearly designated waste disposal area.

Loading takes place directly from the production area using a forklift and tipping skip. This keeps transport routes clear and simplifies operational processes.

Another advantage is the easy access for waste collection vehicles. Container exchanges can be carried out quickly, allowing full containers to be collected and replaced efficiently.

Results: Organised Processes and Efficient Material Flow

The implementation has created a clearly structured waste disposal process at Poggengerd:

  • Clean and organised storage of production waste and recyclable materials
  • Clearly designated storage area for metal chips
  • Shortest possible transport routes within and outside the facility
  • Smooth container exchanges directly in front of the production hall
  • No interruptions to production processes

This creates a stable and efficient material flow throughout the facility.

Conclusion: Structured Waste Disposal as the Foundation for Efficient Processes

This project demonstrates how previously unstructured outdoor waste disposal processes can be specifically improved.

The clearly designated storage area provides a practical and sustainable solution for the company’s industrial waste disposal requirements.


Frequently Asked Questions About This Reference Project

Which companies would benefit from a similar solution?

Structured outdoor waste disposal is particularly beneficial even when a company handles one material stream and needs to optimise its day-to-day waste management processes.

Does the company’s entire waste disposal process need to be redesigned?

No. In many cases, existing processes can be maintained and specifically improved by creating clearly designated areas and introducing a more structured layout.

How customised can such a solution be?

The solution is generally tailored to the existing conditions at the facility, taking into account factors such as available space, material types and internal operational processes.

How can you identify when improvements are needed?

Typical signs include unclear responsibilities, poorly organised collection areas and increased coordination efforts in day-to-day operations.

How is a project like this implemented in practice?

As a rule, the existing situation is first analysed before a structured solution is developed that can be integrated into the company’s existing operational processes.

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