Initial Situation: Unstructured Loading of Skip Containers – Delays During Container Exchanges
Oil-contaminated metal chips are generated by several machines during production. These need to be collected, stored and disposed of in a controlled manner.
Without CONSTELLMAT container storage systems with spill containment trays, typical problems can arise:
- No clear separation of materials
- Poorly organised collection points
- Excessively long internal transport routes
- Production interruptions during container exchanges
- Lack of clearly designated waste disposal areas
- Dissatisfaction among both the producer and the waste disposal company
This situation not only makes organisation and communication more difficult but also has a direct impact on operational efficiency.
Objective: Creating Clear Structures for Material Flows
The aim was to organise the existing outdoor waste disposal area in such a way that:
- Different materials can be collected separately in a targeted and clean manner
- Clearly designated and organised storage areas are provided for collection containers
- Transport routes are shortened and processes made more efficient
- Container exchanges can be carried out quickly and smoothly
- Production processes can continue without unnecessary interruptions
- The appearance of the company premises is improved and made more organised
- Safe storage in compliance with applicable regulations is ensured
At the same time, the solution needed to integrate easily into existing production processes.
Solution: CONSTELLMAT Container Storage Systems with Spill Containment Trays for Skip Containers
Two systems of type NCLD 100 HS are used to implement the solution. They have been specifically developed for industrial applications and enable efficient loading of skip containers.
The structured arrangement of the storage areas allows different materials to be collected separately and clearly. At the same time, the containers are ideally positioned for subsequent recycling or disposal – with short transport routes and clearly defined processes.
An important feature of the systems is their non-load-bearing spill containment trays. These provide a stable and robust supporting surface and ensure that the containers are safely positioned. This keeps the waste disposal area organised, durable and reliable, even when handling large quantities of material.
Integration into Operational Processes
The systems were positioned in the outdoor area of the company premises. They do not interfere with normal operations and are located within a clearly designated waste disposal area.
Loading takes place directly from production using a forklift and tipping skip. Processes are clearly organised and transport routes optimised.
Another advantage is the easy access for waste collection vehicles. Container exchanges can be carried out quickly, allowing full containers to be collected and replaced efficiently.
Results: Organised Processes and Efficient Material Flow
The installation has enabled KASTO to establish a clear structure for its waste disposal processes:
- Clean separation of production waste and recyclable materials
- Clearly designated storage areas for different materials
- Shorter transport routes within the facility
- Smooth container exchanges in front of the production hall
- Fewer interruptions to production processes
This creates a stable and efficient material flow throughout the facility.
Conclusion: Two NCLD 100 HS Container Storage Systems Ensure Safe and Efficient Container Provision at KASTO
The project demonstrates how waste disposal processes both indoors and outdoors can be systematically improved.
Clearly designated storage areas provide a practical and sustainable solution for industrial waste disposal requirements.
Frequently Asked Questions About This Reference Project
Which companies would benefit from a similar solution?
Structured outdoor waste disposal is particularly beneficial even when a company handles more than one material stream and needs to optimise its day-to-day waste management processes.
Does the company’s entire waste disposal process need to be redesigned?
No. In many cases, existing processes can be maintained and specifically improved by creating clearly designated areas and introducing a more structured layout.
How customised can such a solution be?
The solution is generally tailored to the existing conditions at the facility, taking into account factors such as available space, material types and internal operational processes.
How can you identify when improvements are needed?
Typical signs include unclear responsibilities, poorly organised collection areas and increased coordination efforts in day-to-day operations.
How is a project like this implemented in practice?
As a rule, the existing situation is first analysed before a structured solution is developed that can be integrated into the company’s existing operational processes.
