Initial Situation: Outdoor Waste Disposal
In everyday production operations, various materials such as production waste, recyclable materials and bulk materials are generated at the same time. Metal chips are collected, gathered and stored in skip containers.
Without a clear structure, typical problems can arise when storing metal chips:
- Materials are not properly separated.
- Collection points are scattered throughout the facility and difficult to oversee.
- Internal transport routes are unnecessarily long.
- Frequent container exchanges cause additional set-up and waiting times.
- Temporary storage capacity for metal chips becomes insufficient.
- Responsibilities for waste disposal processes are not clearly defined.
- Waste disposal areas are not clearly designated.
This situation not only makes organisation more difficult but also has a direct impact on operational efficiency.
Objective: Creating Clearer Structures for Material Flow
The aim was to organise outdoor waste disposal in such a way that:
- The flow of metal chips is structured and made more efficient, while ensuring the proper separation of different materials
- Clearly designated and permanent storage areas are provided for collection containers
- Transport and internal routes are reduced and operational processes optimised
- Container exchanges can be carried out smoothly without interrupting processes
- Temporary storage of metal chips is organised in a clear and standardised manner
- The solution can be easily integrated into existing production processes
Solution: Organised Storage Areas for Skip Containers
To implement the solution, NCL 100 HS storage systems and one NCQ 100 HS system were installed. They were specifically developed for industrial waste disposal areas and are designed for the storage of skip containers.
The clearly organised layout allows different materials to be collected separately and efficiently prepared for subsequent recycling or disposal.
The double, galvanised, non-load-bearing spill containment trays are a key component of the systems. They provide excellent durability, help meet statutory requirements and ensure safe and reliable handling during everyday operations – even when handling large quantities of material.
Integration into Operational Processes
The systems were positioned outdoors on the company premises, creating a clearly designated waste disposal area.
Loading takes place directly from production using internal transport equipment. This reduces transport distances and simplifies operational processes.
Another advantage is the easy access for waste collection vehicles. Container exchanges can be carried out quickly, allowing full containers to be collected and replaced efficiently.
Results: Organised Processes and Efficient Material Flow
The installation has enabled Putsch GmbH & Co. KG to establish a clear structure for its waste disposal process:
- Clean separation of production waste and recyclable materials
- Clearly designated storage areas for different materials
- Shorter transport routes within the facility
- Smooth container exchanges
- Fewer interruptions to production processes
- Safe and trouble-free operation for more than 25 years
This creates a stable and efficient material flow throughout the facility.
Conclusion: Organised Waste Disposal as the Basis for Efficient Processes
This project demonstrates how unstructured outdoor waste disposal processes can be systematically improved.
Clearly designated storage areas provide a practical and sustainable solution that meets the requirements of industrial waste disposal.
Frequently Asked Questions About This Reference Project
Which companies would benefit from a similar solution?
Structured outdoor waste disposal is particularly beneficial even when a company handles more than one material stream and needs to optimise its day-to-day waste management processes.
Does the company’s entire waste disposal process need to be redesigned?
No. In many cases, existing processes can be maintained and specifically improved by creating clearly designated areas and introducing a more structured layout.
How customised can such a solution be?
The solution is generally tailored to the existing conditions at the facility, taking into account factors such as available space, material types and internal operational processes.
How can you identify when improvements are needed?
Typical signs include unclear responsibilities, poorly organised collection areas and increased coordination efforts in day-to-day operations.
How is a project like this implemented in practice?
As a rule, the existing situation is first analysed before a structured solution is developed that can be integrated into the company’s existing operational processes.
