Initial Situation: Uncontrolled Loading of Skip Containers – Delays During Container Exchange
Oil-contaminated metal chips are generated by several machines during production. These materials must be collected, stored and disposed of in a controlled manner.
Without mobile container storage systems equipped with spill containment trays, typical problems can arise:
- Materials are not properly separated by type.
- Collection points are scattered and poorly organised.
- Internal transport routes are unnecessarily long.
- Container exchanges lead to interruptions in operations.
- Waste disposal areas are not clearly defined.
- Neither the waste disposal company nor the manufacturer is satisfied with the situation.
This situation not only makes organisation and communication more difficult but also has a direct impact on operational efficiency.
Objective: Creating Clear Structures for Material Flows
The objective was to organise waste disposal both indoors and outdoors in such a way that:
- Different materials are properly separated.
- Clearly designated parking spaces are provided for collection containers.
- Transport routes are reduced and operational processes are simplified.
- Container exchanges can be carried out smoothly.
- Production can continue without interruption.
At the same time, the solution needed to be easy to integrate into existing production processes.
Solution: Mobile and Rotatable Container Storage Systems with Spill Containment Trays for Skip Containers
Two NCWFE 100 systems were installed to implement the solution. They were specifically developed for industrial applications and allow skip containers to be continuously loaded.
Thanks to the clearly organised layout and positioning of the loading chutes, different materials can be collected separately and efficiently transferred into skip containers for subsequent recycling or disposal.
A key feature of the systems is their mobile spill containment trays. These provide a stable and load-bearing working platform and ensure the safe positioning of the containers in use – even when handling large quantities of material.
Integration into Existing Operational Processes
The systems were installed outdoors on the company’s premises. They can be moved into the clearly designated waste disposal area and rotated by 90° to ensure smooth container exchange.
Materials are transported directly from production via the company’s internal conveyor system. This reduces transport distances and simplifies operational processes.
Another advantage is the easy accessibility for waste collection vehicles. Container exchanges can be carried out quickly and independently, allowing full containers to be collected and replaced efficiently.
Results: Organised Processes and Efficient Material Flow
The implementation has enabled VELDENER to establish a clearly structured waste disposal process:
- Proper separation of production waste and recyclable materials
- Clearly designated storage areas for different materials
- Shorter transport routes within the facility
- Smooth container exchange directly in front of the production hall
- No interruptions to production processes
This creates a stable, cost-efficient and streamlined material flow throughout the operation.
Conclusion: Structured Waste Disposal as the Foundation for Efficient Processes
This project demonstrates how unstructured waste disposal processes in both indoor and outdoor areas can be systematically improved.
Clearly designated container storage areas provide a practical and sustainable solution tailored to the requirements of industrial waste disposal.
Frequently Asked Questions About This Reference Project
Which companies would benefit from a similar solution?
Structured outdoor waste disposal is particularly beneficial even when a company handles only one material stream and needs to optimise its day-to-day waste management processes.
Does the company’s entire waste disposal process need to be redesigned?
No. In many cases, existing processes can be maintained and specifically improved by creating clearly designated areas and introducing a more structured layout.
How customised can such a solution be?
The solution is generally tailored to the existing conditions at the facility, taking into account factors such as available space, material types and internal operational processes.
How can you identify when improvements are needed?
Typical signs include unclear responsibilities, poorly organised collection areas and increased coordination efforts in day-to-day operations.
How is a project like this implemented in practice?
As a rule, the existing situation is first analysed before a structured solution is developed that can be integrated into the company’s existing operational processes.
